Customized Wire drawing machine is the core equipment for metal wire processing, which is mainly used to process thick-gauge wire into precision wire of required diameter through multiple stretching. This series of wire drawing machines adopts advanced tension control technology and intelligent management system, which can efficiently process various metal materials. It is an essential production equipment for hardware, wire and cable, fastener and other industries.
Equipment required for rough drawing: Wire Drawing Machine → Mechanical Shelling Machine → Steel Brush Machine → Abrasive Belt Polishing Machine → Straight-Feed Wire Drawing Machine → Tension Frame → Wire Take-up Machine
Equipment Required for Fine Drawing: Semi-finished Product Pay-off Machine → Straight-in Wire Drawing Machine →Tension Frame →Take-up machine
1. High-Speed Single-Line Copper Plating Production Line:
1) Wire-laying Machine → Mechanical Shelling Machine → Steel Brush Machine → Belt Polishing Machine → Straight-feed Wire Drawing Machine → Tension Frame → High-speed Copper Plating Production Line → Wire-reeling Machine
2) Rough Drawing: Wire Drawing Machine → Mechanical Shelling Machine → Steel Brush Machine → Abrasive Belt Polishing Machine → Straight Wire Drawing Machine → Tension Frame → Wire Taking-up Machine
Fine Drawing: Semi-finished Product Pay-off Machine → Straight-in Wire Drawing Machine → Tension Frame → High-speed Copper Plating Production Line → Wire Take-up Machine
2. Centralized Copper Plating Production Line：
Rough Drawing: Wire Drawing Machine → Mechanical Shelling Machine → Steel Brush Machine → Abrasive Belt Polishing Machine → Straight Wire Drawing Machine → Tension Frame → Wire Taking-up machine
Fine Drawing: Semi-finished Product Pay-off Machine → Straight-in Wire Drawing Machine → Tension Frame → Take-up machine
3. Welding Wire Layer Winding Unit
Rough Drawing:
1. Wire-laying Machine → Mechanical Shelling Machine→Steel brush machine → Belt Polishing Machine → Boron Coating → Drying → Straight-feed Wire Drawing Machine → Tension Frame → Wire-reeling Machine
2. Wire-laying Machine → Mechanical Shelling Machine → Steel Brush Machine → Belt Polishing Machine → Online Phosphating → Saponification → Drying → Straight-feed Wire Drawing machine → Tension frame → Wire-reeling machine
Fine Drawing: Semi-finished Product Pay-off Machine → Straight-in Wire Drawing Machine → Tension Frame → Take-up Machine
Rough Drawing: Wire Drawing Machine → Online Film → Drying → Straight Wire Drawing Machine → Cleaning tank → Tension Frame → Wire Taking-up Machine
Annealing: Wire Pay-off Machine → Electrolytic Pickling → Water Washing → Tubular Annealing Furnace → Cooling → Wire Take-up Machine
Fine drawing: wire drawing machine → online film → drying → straight wire drawing machine → cleaning tank → tension frame → wire taking-up machine
1. Save 15% of electricity, no accessories required, and keep quiet ≤50db at any speed.
2. Transportation and installation: It is designed into a triple, quadruple or quintuple group according to the needs, which is convenient for transportation. During installation, only the aviation plug-in and quick plug need to be connected to realize the connection of the entire unit of water, electricity and gas. The machine can be produced only by fixing it to the ground with expansion bolts; two machines are seamlessly installed back to back, saving 50% of the space. The installation and fixation of each wire drawing machine can be completed within 4 hours.
3. Transmission lubrication: Wire drawing machine servo motor self-lubricating, 15 years without oil injection.
4. Mold matching: arbitrary mold matching, no need to adjust the electronic control parameters, arbitrary mold jumping and drawing.
5. Production: High carbon steel wire, stainless steel wire and low carbon steel wire can be produced on the same machine.
6. Cooling: The outer edge of the reel is covered with a (servo motor) water pan, and no dust or garbage enters the pipeline. The cooling system adopts open narrow slit water cooling, which is free of scale, blockage, and maintenance-free.
7. Speed: The speed can be adjusted arbitrarily, stepless speed change, low speed for heavy load and high speed for light load, the operating efficiency can be maintained above 95% at any frequency of 0~300HZ.
8. Servo motor: from China High Speed Rail Group, with more than 10 years of experience in servo motor production, ensuring that each motor is strictly tested by a national laboratory before leaving the factory, with certificates and test data, the motor is water-cooled (the supplier provides circulating water tanks and condensing equipment) and equipped with online water temperature detection and alarm systems.
Precision stretching system, with tower pulley/straight-in design (optional), digital tension control (accuracy ±1%), automatic compensation for mold wear.
Intelligent control system, 10-inch industrial touch screen (supports multiple languages), remote monitoring interface.
Safety protection design, fully enclosed protective cover, emergency stop double circuit, automatic overload protection.
Energy-saving and high efficiency, it saves 30% energy compared to traditional models, increases speed by 40%, and extends mold life by 50%.
Easy to operate, one-touch specification change function, automatic threading device, fault self-diagnosis system.
